Quality of
fresh concrete is verified by collecting specimen. It is
assumed that these specimens fully represent the concrete
cast at the construction site and represent its quality.
Collection of Specimen
Every specimen should be collected from separate
batches or separate truck-mixers.
The specimen should be collected at the concrete delivery
point of the construction site from the truck-mixer chute;
after the initial 15 % of truck-mixer load is discharged
but before the final 15 % of the load is yet on the truck.
The specimen collected from the truck-mixer chute
should represent not any particular part of the flowing concrete
but it’s whole.
Date and time of the specimen collection should be
recorded. If necessary, the temperature of the fresh concrete
and the
ambient temperature should also be recorded
Preparation of Specimen
At all phases of the specimen collection and transport
phases, concrete should be protected from contamination,
water access, water loss and temperature variations.
Concrete specimen have to be filled into moulds in even
layers not thicker than 10 cm. 15 cm or 20 cm cubes should
be filled in two and15/30 cylinders should be filled in
three layers.
The impacts of the compacting bar have to be distributed
evenly on the horizontal cross section of the mold. Care
should be taken while squeezing the initial concrete layer
that the rod should not hit the bottom of the mold and
for subsequent layers that it should not penetrate into
the layer beneath.
Each layer should be poked with the compacting bar
at least 25 times. After pressing, the lateral surfaces
of
the mold should be hammered with a mallet until the vacancies
generated by the compacting bar are filled
Excess concrete overflowing from top surface of the
mold should be wiped off by a cutting motion to be applied
by
a steel trowel or a surfacing trowel and the surface of
the concrete should be leveled carefully.
Specimens should be labeled clearly and durably,
not to give any damage to the specimen. Specimen records
(date
and time of collection, concrete strength class, construction
site code, name of the facility, truck-mixer registry plate,
consignment note no.) should be kept carefully.
Safeguarding of Specimen at the Construction
Site and Their Transport
Specimen should not be moved, and be kept at the place
they have been collected in molds, secure from external
effects, shocks, vibrations and drying until they attain
the necessary hardness (not to be less than 16 hours and
not to exceed 3 days)
Specimen should be kept at a medium to provide a temperature
of 20 ± 2° C or alternatively 25 ± 2° C in hot climatic
conditions, safe from airstreams and humidity loss (under
wet cloth or plastic cover or in a closed case)
Specimen have to be protected from excessive temperature
variations and humidity loss during the transport process.
Hardened test specimen can be safeguarded in wet sand
or wet sawdust or can be put in a watertight plastic mold
filled with water
Curing of Specimen
Concrete specimen after their removal from the molds have to be cured
in water (or in 95 % humid medium) at 20 ± 2° C until the start of the test.
There are two alternative sampling methods for concretes
produced according to TS EN 206-1 standard. The Initial
Production covers the production period until at least
35 test results are obtained. Permanent Production designates
the production carried out after obtaining at least 35
test results within a period not exceeding 12 months.
For determining the minimum specimen collecting and test
frequency for concrete; the frequency demonstrated in Table
1 that demonstrates the greatest number of specimen for
Initial or Permanent production should be chosen. Specimen
should be collected after water and chemical additives
are mixed in the concrete, in compliance with the specimen
collection procedures. However, in case it has been verified
during preliminary tests that plasticizers or super plasticizers
do not have adverse effects on the concrete strength, collecting
specimens before adding such additives for adjusting the
consistency may be permitted.
In case the difference between the minimum and maximum
values of the test results obtained from two or more specimen
prepared from the same fresh concrete sample deviate from
the mean value more than 15 %, the test results are rejected,
except for cases when there is an satisfactory reason that
justifies that any one of the test results should be invalidated.
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